Abstract
Carbohydrates are an abundant, inexpensive, and renewable biomass feedstock that could be a cornerstone for sustainable chemical manufacturing, but scalable and environmentally friendly methods that leverage these feedstocks are lacking. For example, 1-allyl sorbitol is the foundational building block for the polypropylene (PP) clarifying agent Millad® NX® 8000 which is produced on multi-ton scale annually, but the current manufacturing process requires superstoichiometric amounts of tin. , The NX 8000 additives dominate about 80% of the global clarified PP market, used in concentrations of 0.01% to 1% during PP production to improve its transparency and resistance to high temperatures, which translates to 300-30,000 tons annually. The market volume of PP in 2022 was approximately 79.01 million metric tons (MMT), with demand expected to rise by nearly 33% to 105 MMT by 2030. The cost and sustainability benefits of clarified PP are driving this demand, necessitating more clarifying agents. Herein, we report a high-yielding allylation of unprotected carbohydrates in water using a catalytic amount of indium metal and either allylboronic acid or the pinacol ester (allylBpin) as donors. Aldohexoses, aminohexoses, ketohexoses, and aldopentoses are all allylated in high yield under mild conditions, and the indium metal is recoverable and reusable with no loss of catalytic activity. Leveraging these features, this process was translated to a scalable continuous synthesis of 1-allyl sorbitol in flow with high yield and productivity through Bayesian optimization of reaction parameters.
Supplementary materials
Title
Supplementary Information
Description
All optimization experiments for batch and Bayesian Optimization of flow synthesis along with full characterization of all synthesized materials.
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