Intensive Microalgal Cultivation and Tertiary Phosphorus Recovery from Wastewaters via the EcoRecover Process

04 March 2024, Version 3
This content is a preprint and has not undergone peer review at the time of posting.

Abstract

Mixed community microalgal wastewater treatment technologies have the potential to advance the limit of technology for biological nutrient recovery while producing a renewable carbon feedstock, but a deeper understanding of their performance is required for system optimization and control. In this study, we characterized the performance of a 568 m3·day-1 Clearas EcoRecover system for tertiary phosphorus removal (and recovery as biomass) at an operating water resource recovery facility (WRRF). The process consists of a (dark) mix tank, photobioreactors (PBRs), and a membrane tank with ultrafiltration membranes for the separation of hydraulic and solids residence times. Through continuous on-line monitoring, long-term on-site monitoring, and on-site batch experiments, we demonstrate (i) the importance of carbohydrate storage in PBRs to support phosphorus uptake under dark conditions in the mix tank and (ii) the potential for polyphosphate accumulation in the mixed algal communities. Over a 3 month winter period with limited outside influences (e.g., no major upstream process changes), the effluent total phosphorus (TP) concentration was 0.03 ± 0.03 mg-P·L-1 (0.01 ± 0.02 mg-P·L-1 orthophosphate). Core microbial community taxa included Chlorella spp., Scenedesmus spp., and Monoraphidium spp., and key indicators of stable performance included near-neutral pH, sufficient alkalinity, and a diel rhythm in dissolved oxygen.

Keywords

photobioreactors
membrane bioreactor
nutrient recovery
circular bioeconomy
microalgal-bacterial community
microalgae
biopolymer

Supplementary materials

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On-site long-term monitoring data
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Cleaned long-term AIMS monitoring data from November 1, 2022 through February 14, 2023 (XLSX)
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On-line long-term monitoring data
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Cleaned long-term SCADA monitoring data from November 1, 2022 through February 14, 2023 (XLSX)
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Supporting Information
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Images of the EcoRecover system at Roberts, WI, USA; Detailed descriptions of on-line monitoring equipment; Expanded continuous monitoring results for system performance; Detailed description of ion chromatography analyses; Descriptions of periods of system performance upset; Solids characterization through SEM-EDS; Batch experiment aqueous and biomass analyses. (PDF)
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